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3PE Coated Spiral Steel Pipe with Three Layer Polyethylene Anti Corrosion Coating

3PE Coated Spiral Steel Pipe

OD: 

219mm – 3500mm

WT: 

6mm – 30mm

Length: 

6m – 18m

Standard: 

API 5L、ASTM A252、GB/T 3091、GB/T 9711、ISO 3183、EN 10217

End Type: 

Plain End, Beveled End, Threaded End (customizable)

Grade: 

API 5L:Grade B、X42、X52、X60、X65;GB/T 9711:L245、L290、L360、L415;ASTM A252:Grade 2、Grade 3;Q235B、Q355B

Coating: 

Three-layer polyethylene anti-corrosion structure (3PE): First layer epoxy powder (FBE) + Second layer adhesive (AD) + Third layer polyethylene (PE)

Product Description

I. Why Are More and More Projects Choosing 3PE Coated Spiral Steel Pipes?

In oil, natural gas, municipal water supply, wastewater treatment, and industrial pipeline projects, steel pipes are often buried underground for long-term service or exposed to complex environmental conditions.

When selecting steel pipes, many buyers are not simply focusing on the “price of the steel pipe”. Instead, they are looking for a more important answer:

How can pipelines maintain safe and stable operation for decades, while avoiding leakage, repairs, or even replacement caused by corrosion?

Although ordinary spiral steel pipes have excellent pressure-bearing capacity and structural strength, the steel itself is vulnerable to external environmental factors:

  • Moisture in the soil can cause electrochemical corrosion;
  • Salts, acids, and alkaline substances can accelerate steel corrosion;
  • Corrosion is more severe in coastal areas, high-humidity environments, and high-salt regions;
  • Once corrosion occurs in long-distance underground pipelines, repair costs can be extremely high.

Therefore, in large-scale pipeline projects, the combination of spiral steel pipe + high-performance anti-corrosion coating has become a common solution. Among various anti-corrosion technologies, 3PE coating technology is widely used in underground transmission pipelines due to its excellent overall performance.

II. Specifications, Dimensions, and Weight Table of 3PE Anti-corrosion Spiral Steel Pipe

Outside Diameter (mm)Wall Thickness (mm)Theoretical Weight (kg/m)Weight per 12 m Pipe (kg/pc)
219631.5378
219841.6499
273639.9479
273852.3628
325647.7572
325862.5750
3251077.7932
377655.5666
377872.4869
3771088.81066
426662.3748
426881.7980
42610101.01212
478670.1841
478892.21106
47810113.81366
529677.7932
5298102.31228
52910126.51518
630692.71112
6308122.01464
63010150.41805
63012177.72132
7208140.01680
72010172.72072
72012204.82458
8208159.81918
82010197.02364
82012233.92807
9208179.52154
92010221.22654
92012262.53150
10208199.22390
102010245.52946
102012291.43497
102014337.24046
122010294.03528
122012349.04188
122014404.04848
122016458.75504
142010342.54110
142012407.04884
142014471.05652
142016535.06420
162012465.05580
162014538.06456
162016610.07320
162018682.08184
182014605.07260
182016680.08160
182018754.09048
202016756.09072
202018847.010164
202020936.011232
222018931.011172
2220201036.012432
2220221140.013680
2420201132.013584
2420221242.014904
2420251409.016908
2620221345.016140
2620251525.018300
2820251643.019716
3020251760.021120
3220251878.022536
3500252045.024540

III. Standards and Steel Grades for 3PE Coated Spiral Steel Pipes

Standards:

Standard CategoryApplicable Standard
Spiral Steel Pipe Manufacturing StandardsAPI 5L, ISO 3183, GB/T 9711, EN 10217
Anti-Corrosion Coating StandardsISO 21809-1, DIN 30670, SY/T 0413
Surface Preparation StandardsISO 8501-1 (Sa2.5 abrasive blasting for rust removal)
Inspection StandardsAPI 5L, ISO 3183, EN 10204 3.1

Material and steel grade

StandardCommon Materials / Steel Grades
API 5LGrade B, X42, X52, X60, X65
ISO 3183L245, L290, L360, L415
GB/T 9711L245, L290, L360, L415
ASTM A252Grade 2, Grade 3
Chinese Carbon Steel GradesQ235B, Q355B

IV. Anti-corrosion level and coating structure

3PE anti-corrosion steel pipe anti-corrosion grade

Anti-Corrosion GradeCoating StructureTotal Coating ThicknessApplicable Environment
Normal Grade (N)FBE epoxy powder + adhesive + PE polyethylene≥ 2.5 mmGeneral soil environments and ordinary underground water transmission pipelines
Enhanced Grade (W)FBE epoxy powder + adhesive + PE polyethylene≥ 3.0 mmWet soil, saline-alkali areas, and environments with relatively high corrosion risks
Super Enhanced Grade (S)FBE epoxy powder + adhesive + PE polyethylene≥ 3.7 mmHigh-salt, high-humidity, highly corrosive areas and complex underground environments

3PE anti-corrosion coating composition parameters

Coating LayerMaterialMain Function
First LayerEpoxy Powder (FBE) ≥ 80 μmProvides anti-corrosion protection for the steel pipe surface and ensures high adhesion strength
Second LayerAdhesive Layer (AD) approx. 170–250 μmEnhances the bonding strength between the FBE layer and the PE layer
Third LayerPolyethylene (PE) 1.8–3.7 mmProvides mechanical protection and resistance against environmental corrosion

V. Selection Guide: How to Match the Right Specifications According to Operating Conditions?

1. Matching Base Pipe Standards and Materials

The base pipe serves as the structural foundation for pipeline pressure resistance and mechanical strength. It should be selected according to the conveyed medium and pressure rating:

Conventional Municipal Water Supply and Structural Engineering:
It is recommended to use SY/T 5037 or ASTM A252 standards, which provide high cost-effectiveness while meeting required pressure-bearing requirements.

High-Pressure Oil & Gas Transmission and Long-Distance Cross-Regional Water Transfer:
It is recommended to specify GB/T 9711 or API 5L (PSL1/PSL2) standards to ensure higher weld toughness and resistance to cracking.

2. Anti-Corrosion Coating Grade (Standard Grade vs. Enhanced Grade)

The selection of the 3PE anti-corrosion coating mainly depends on the pipeline installation environment and construction method:

Standard Grade (N Grade):
The coating thickness is typically 2.5–3.0 mm, suitable for conventional open-cut excavation and backfill projects with low groundwater levels and uniform soil conditions.

Enhanced Grade (S Grade):
The coating thickness is increased to 3.0–3.7 mm. For sections constructed using horizontal directional drilling (HDD), as well as high-salt alkaline soil, swamp areas, and geological environments with a large amount of gravel, the enhanced grade must be selected to withstand strong pulling forces and severe mechanical abrasion.

3. Key Points and Supporting Component Selection

Pipe End Allowance and Protection:
For on-site welding projects, the pipe ends should be uniformly beveled (30°–35°). It should also be clearly specified that the carbon steel pipe manufacturer reserves a 100–150 mm bare steel section at both pipe ends to prevent the anti-corrosion coating from being damaged by high welding temperatures during field installation.

Synchronized Selection of Anti-Corrosion Joint Coating:
Weld joint coating is the weakest point in the corrosion protection system of the entire pipeline network. During procurement, it is essential to select 3PE radiation cross-linked heat-shrinkable sleeves (or tapes) with the same anti-corrosion grade as the main pipe coating, ensuring consistent corrosion protection performance throughout the entire pipeline system.

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